Fiber-To-The-Home Cable Production Line – State-of-the-art Manufacturing System
Did you know that up-to-date light-transmitting cable systems can operate at rates of up to 190 m per minute? Such remarkable performance is made possible by sophisticated manufacturing solutions tailored to high-speed output.
These configurations are built to handle multiple cabling forms, including connection cables and compact buffered wires. The streamlined form factor, commonly less than twenty-six meters, suits them well for state-of-the-art factories.
Integration with intelligent production networks secures smooth operations. Via MES/ERP connectivity, these fiber secondary coating line fabrication lines deliver unparalleled accuracy and productivity. This makes them a top choice for companies striving to remain at the forefront in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups are crucial for meeting the growing need for reliable connectivity. Such mechanisms are designed to create top-grade light-transmitting wires that power current communication infrastructures. With advanced technology, they ensure accuracy and rapidity in each phase of the process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system is an integrated system for manufacturing FTTH drop cables. They include bare fibers secured with metal or fiber-reinforced polymer, encased in protective sheathing. The result is a robust and effective system for rapid broadband links.
The system is compatible with various compounds, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism offers precise tension control, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its exactness and productivity. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our advanced equipment combines exactness, performance, and modern advancements to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. This ensures uniform excellence across every fiber cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Minimal Signal Loss | Enhanced signal quality |
| Optimal Operator Work Level | Ergonomic design |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.